Demag StatusControl 2.0

Full control. Safe planning for the future.

Current operating data: At a glance. All the time. Everywhere.

Demag StatusControl 2.0 enables the monitoring of cranes and hoists by accessing up-to-date operating data. At a glance, your system data is visually classified using signal colours and provides clear information on condition, usage, utilisation, failure risks and service life. This means that you can always rely on safe, smooth operation and optimise the productivity of your systems in a targeted manner.

The information about your systems can be accessed with any Internet browser via statuscontrol.demagranes.com. Thanks to mobile communications and VPN encryption to the AWS cloud service, this is possible with maximum security. Users can access it flexibly via PC, laptop, tablet or mobile phone. Developed for crane users and service managers, StatusControl 2.0 offers the highest possible transparency in ongoing operation and for predictive maintenance measures. This means that safety and efficiency come first.

StatusControl Overview

Whether you are on site or on the road. You can keep an eye on the operating data of your cranes and hoists with StatusControl 2.0. All the time. Everywhere.

Benefits

The benefits of Demag StatusControl 2.0 for you

Access your crane and hoist operating data. All the time. Everywhere.

The web-based customer portal statuscontrol.demagcranes.com gives you access to crane and hoist data at any time. You can access all the necessary data with your mobile phone or tablet. The system automatically notifies you of any status changes so that you can increase operational safety with preventive measures.

Demag StatusControl 2.0 Equipment information

Simple and clear presentation  

You receive visually prepared information that provides structured information on the condition, utilisation, wear and the remaining service life of your crane systems and components. At a glance.

Thanks to intuitive operation, clear visualisation and a traffic light system, you can see all the relevant information at a glance. StatusControl 2.0 offers different users a common basis for meetings.

Demag StatusControl 2.0 Operation statistics

Well informed

You will receive a push notification via SMS or email in the event of relevant status changes. You can control the frequency and type of notifications. You can also choose between daily or weekly information.

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Available in your language

Select the user interface in your language: German, English, French, Italian or Portuguese.

Ensuring reliable operation  

You get detailed insights into the remaining lifetime of critical equipment components. This information forms a reliable basis for investment decisions and enables predictive planning of maintenance and repair work. Demag StatusControl 2.0 can also be easily combined with existing Demag cranes and hoists by retrofitting the electric equipment. 

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System overview

Demag StatusControl 2.0 gives you an overview of your systems' operating data. Whether for a crane, a hoist or for several systems on various premises and at different locations.

  • The data of each crane or hoist is clearly presented
  • Data transfer in real time
  • Quick and easy recording of operating data via traffic light symbols
  • Monitoring of various parameters, for example change of Safe Working Periods (SWP)
  • Valid data for preventive maintenance
  • Switching from the system overview to the individual crane or hoist with detailed information
          
Demag StatusControl 2.0 Crane fleet

Individual crane and hoist view

Demag StatusControl 2.0 visualises the current operating data of cranes or hoists, enabling a view of detailed information and facilitating the planning of preventive measures.

  • Crane and hoist operating data
    • Combined display of crane condition and operating data
    • Traffic light system shows the overall condition of the crane at a glance
    • Availability of lifting equipment
    • SWP life and replacement period for critical components (hoist, brakes, pressure rollers, hoist contactors)
    • Component replacement history
  • Condition history
    • Operating data
    • Operating errors, if applicable, information on shortened service life or possible safety problems as a result of crane and hoist operation
    • Efficiency and utilisation
    • Crane operator training needs
Demag StatusControl 2.0 Brake service life
  • Safety warnings
    • Hoist operating hours
    • Critical condition of the brakes
    • Measured braking distance
    • System utilisation in overload
    • Maximum slip
    • Maximum speed
    • Emergency shut-off
Demag StatusControl 2.0 Alerts

How does Demag StatusControl 2.0 work?

The Demag Modular Unit (DMU) is installed in the hoist electrics and continuously and independently collects information about the operating data. The collected information is transferred via Ethernet cable to a 4G IoT gateway, which transfers the encrypted data to the storage service (AWS Cloud Service) in a VPN tunnel. As a user, you can view and evaluate your systems' data in real time in the Demag StatusControl 2.0 customer portal. All the time. Everywhere.

StatusControl Architecture

Complete security for your data

Antivirus protection for remote connections and firewall isolation of the Internet provide extra security. This creates a protected area for your data. Strict password requirements with mandatory password changes prevent unauthorised access.