Flexible and autonomous Transfer carriage with battery drive Transfer carriage with battery drive: flexible and autonomous Demag drives make the right moves – with perfectly matching components for an efficient overall system With our components for battery-powered transfer carriages, we can offer you a self-sufficient solution in which the charging and power unit is already integrated on board. All Demag drive components can be used with their full performance features for battery-powered systems. Extend the range of your travel applications, e.g. Rail-bound transfer carriages with the ability to overcome gaps at crossings Indoor and outdoor applications where the power supply cannot be laid due to obstacles In painting booths and other areas that are not suitable for an electric power supply As a cost-effective solution for long travel paths – without the need for additional cabling & wiring for the power supply For emergency power supply to vertical applications DemagcranesTV Keeping your business on the move Demag wheels, wheel blocks and wheel block systems are designed as modular solutions for a wide variety of applications. Wheel systems Solutions ready for connection for standardised and customized applications DWS wheel set Up to 60 t load capacity per wheel For hollow profile sections, box-section girders and corner-bearing arrangements RS wheel block system For 3.5 to 18 t load capacity per wheel Also for high temperature applications LRS travel wheel system Load capacity up to 6.5 t per wheel For speeds up to 240 m/min With spheroidal-graphite cast iron travel wheel or Hydropur tyre DRS wheel block system 8 sizes: 2.75 to 40 t load capacity per wheel Wide variety of travel wheel designs ❮❯ Travel wheels Standard variants (DRS) A: Guided on both sides by flanges for rail systems B: Wheels without any flanges, optionally fitted with lateral guide rollers, also with concave shape or contour to customer specifications D: Wheels guided by a flange on one side for units running at ground level E: Larger diameter wheels without a flange for increased ground clearance S: Wheels of prismatic, trapezoidal or concave shape for guided applications F: Flangeless travel wheels with Hydropur tyres for high acceleration & smooth operation C: Flangeless, concave polyamide wheels for quiet operation that is kind to the runway ❮❯ Complete travel units From components to complete systems Solutions to meet specific requirements based on standardised sub-assemblies Compact ground-level travel units with large ground clearance: Central drive with dedicated drive shafts Individual drives with central control unit Torque brackets: Transfer of drive torque to the wheel system virtually without radial force ❮❯ Motors For a wide variety of industrial drive tasks. Reliable and effective. Conical-rotor brake motors (up to 55 kW) for stopping-and-starting drives or for direct line-fed travel applications, Highly efficient Z cylindrical-rotor motors – also as brake motors and in continuous duty Can be combined with system gearboxes: Space-saving offset gearboxes Compact angular gearboxes Rugged helical gearboxes FG microspeed drives: Large mechanical speed ratios up to 500:1 between main and positioning speeds ❮❯ Battery unit Autonomous solutions for transfer carriages Charging and power unit integrated on board Rail-mounted transfer carriage applications: Transfer over gaps at crossings Inside and outside areas without obstacle-free power supply Paint booths and areas without electric power Long travel paths – without additional power-supply lines ❮❯ Application modules Solutions without the need for additional engineering Dedrive Compact STO inverters with pre-programmed modules Solutions ready for connection for specific applications Complete unit in compact switchgear cabinet ❮❯ Inverters Smart solutions for all drive requirements Dedrive Pro 880 inverter 9 sizes: 0.55 to 560 kW for power supplies from 380 to 690 V. Implemented software package for crane control Direct torque control Master/follow applications Load-sway reduction Mechanical brake monitoring Synchronised control of up to 4 hoists Efficient use of energy Dedrive Compact STO inverter 6 sizes: Motor shaft output from 0.75 to 110 kW. Stopping-and-starting applications and operating processes for standard AC motors ❮❯ SCU safety control unit Optimised for travel and lifting applications For single and multiple axis control Position measurement and monitoring in up to three dimensions For safety-relevant monitoring of drive axis motions up to PL e to EN ISO 13849, and SIL 3 to EN 61508. SafePMT parameter programming software to customize functions of travel and hoist drives ❮❯ Wheel systems Travel wheels Complete travel units Motors Battery unit Application modules Inverters SCU safety control unit 1 2 3 4 5 6 7 8 Product information The benefits at a glance High safety and reliability Thanks to the use proven components from the Demag modular drive system, you can be certain of reliable solutions that have been tried and tested all over the world. For your safety and for reliable processes. Perfectly matching design You always receive the optimum result for your requirements, since all drive components, such as travel units, application modules and specification of the battery are configured to match each other. Reduced planning requirement Application solutions that are configured ready for connection significantly reduce the need for planning. These solutions include the charging and power unit as well as the control system for the travel drives. Worldwide service The wide coverage provided by the Demag service network ensures that the drive systems can be quickly put into service – and gives you the certainty of global support with fast response times. On-board charging unit The on-board charging unit ensures that the battery is charged in the supply zone. In combination with a Dedrive Compact STO frequency inverter, the power unit converts the battery’s direct current into alternating current and supplies the drives with the necessary power. Depending on requirements, it also provides for smooth and dynamic acceleration as well as variable speeds. Downloads Brochures Transfer carriage with battery drive Demag LRS travel wheel system Application examples Transfer carriage with battery drive Transfer carriage with battery drive Transfer carriage with battery drive Application examples Transfer carriage with battery drive Rail-bound transport in a production workshop. Transfer carriage with battery drive Drive solution for transporting inspection personnel inside a new motorway bridge. Transfer carriage with battery drive Ground-level transport of precast concrete parts indoors and outdoors. Related products Process cranes for the paper industry Crane systems for manufacturing paper and automated storage of rolls Process cranes for the aviation industry Cost-effective solutions for manufacturing and maintaining aircraft Process cranes for steel handling Process cranes for precisely handling coils, sheet and plate metal and long material
Transfer carriage with battery drive Drive solution for transporting inspection personnel inside a new motorway bridge.
Transfer carriage with battery drive Ground-level transport of precast concrete parts indoors and outdoors.
Process cranes for the paper industry Crane systems for manufacturing paper and automated storage of rolls
Process cranes for the aviation industry Cost-effective solutions for manufacturing and maintaining aircraft
Process cranes for steel handling Process cranes for precisely handling coils, sheet and plate metal and long material